Nano mould release
is a mold release micro coating formulated with higly refined methods
incorporating the use of nanotechnology.
Its system of delivery and the coating itself bears testimony of how
far technology has taken us today.
Nano mould release comes in a full range of products with design-based
delivery systems and applications. Because of this range,
Nano mould release has enormous flexibility and versitility in designed
application methods. Intricate mold designs can now be incorporated.
Nano scale mold
release coating
Nano mould release,
with a specially designed form of hybrid material as its base, is a
surface coating so fine, you have to see it under very high
magnification. At between 100 nm (0.0001mm) to 200nm (0.0002mm) in
thickness, this coating has hydrophobic(water
repelling) anti stick ,anti static and anti corossion properties with
an extremely low-friction coefficient.
Dry
Releasing Properties
It
reduces surface pressure, repels UV, is non-toxic, is translucent and
colorless, transmigrates at an undectible rate. Its low surface energy
and chemical non-reactivity provides excellent dry anti-sticking
properties. Its also does not contribute to the production of unwanted
chemical byproducts called mold fouling.
Faster
Releasing Rates
Nano mould release,
be it in the Plastics or Rubber Parts Fabrication Industry, increases
releasing rates by 30% to 50%. It greatly reduces the need to use
traditional mold release products. These require much time and labor in
application and machine/tool maintenance.
Mold
Release Agent Replacement
Depending
on the mold design and the materials used, Nano mould release has even
eradicated the use of traditional mold release products. Longer
uninterrupted production time with fewer mold release stoppages and
shorter maintenance periods in production cycles equal higher
productivity and reduced costs.
Works
At Microscopic Levels
A
highly polished, glossy surface may appear to be flawlessly smooth when
viewed with the naked eye. However, at a magnification of 20,000 times,
gaps and crevices can clearly be seen. Nanomoldrelease fills up all the
tiny poring, gaps and crevices on substrate surfaces. It does so with a
microscopic mesh-like structure that can withstand a very wide range of
temperatures from -50 ~ 450° C & even up to 550° C in our latest Nano diamonds and Nano borons series. The stability of the nano-mesh's cross-linking structure and its adherance to the surface it is applied onto remains
intact.
Out-Gassing
And
because of its unique mesh-like structure, Nano mould release
inherent
flexibility allows it to stretch and contract with the substrate
through such ranges in temperature without cracking or peeling. This is
achieved by it ability to allow gas to pass through it. Gas
accumulation beneath coatings are the common cause of de-lamination
that results in peeling.
Benefits
Dramatic
increases in production output, reduced time spent on production and
maintenance cycles, higher quality endproducts and a wider range of
production capabilities make Nano mould release the ideal choice in the
competitive manufacturing industry today.
Nano mould release coating is the effective solution to mold release.
Nano mould release coating
Anti stick demo with epoxy resins
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